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Technical Paper

Large Eddy Simulation of an Ignition Front in a Heavy Duty Partially Premixed Combustion Engine

2019-09-09
2019-24-0010
In partially premixed combustion engines high octane number fuels are injected into the cylinder during the late part of the compression cycle, giving the fuel and oxidizer enough time to mix into a desirable stratified mixture. If ignited by auto-ignition such a gas composition can react in a combustion mode dominated by ignition wave propagation. 3D-CFD modeling of such a combustion mode is challenging as the rate of fuel consumption can be dependent on both mixing history and turbulence acting on the reaction wave. This paper presents a large eddy simulation (LES) study of the effects of stratification in scalar concentration (enthalpy and reactant mass fraction) due to large scale turbulence on the propagation of reaction waves in PPC combustion engines. The studied case is a closed cycle simulation of a single cylinder of a Scania D13 engine running PRF81 (81% iso-octane and 19% n-heptane).
Technical Paper

Effects of Injection Strategies on Fluid Flow and Turbulence in Partially Premixed Combustion (PPC) in a Light Duty Engine

2015-09-06
2015-24-2455
Partially premixed combustion (PPC) is used to meet the increasing demands of emission legislation and to improve fuel efficiency. With gasoline fuels, PPC has the advantage of a longer premixed duration of the fuel/air mixture, which prevents soot formation. In addition, the overall combustion stability can be increased with a longer ignition delay, providing proper fuel injection strategies. In this work, the effects of multiple injections on the generation of in-cylinder turbulence at a single swirl ratio are investigated. High-speed particle image velocimetry (PIV) is conducted in an optical direct-injection (DI) engine to obtain the turbulence structure during fired conditions. Primary reference fuel (PRF) 70 (30% n-heptane and 70% iso-octane) is used as the PPC fuel. In order to maintain the in-cylinder flow as similarly as possible to the flow that would exist in a production engine, the quartz piston retains a realistic bowl geometry.
Technical Paper

High-Speed Particle Image Velocimetry Measurement of Partially Premixed Combustion (PPC) in a Light Duty Engine for Different Injection Strategies

2015-09-06
2015-24-2454
It has been proven that partially premixed combustion (PPC) has the capability of high combustion efficiency with low soot and NOx emissions, which meet the requirements of increasingly restricted emission regulations. In order to obtain more homogenous combustion and longer ignition delay in PPC, different fuel injection strategies were employed which could affect the fuel air mixing and control the combustion. In the present work, a light duty optical diesel engine was used to conduct high speed particle image velocimetry (PIV) for single, double and triple injections with different timings. A quartz piston and a cylinder liner were installed in the Bowditch configuration to enable optical access. The geometry of the quartz piston crown is based on the standard diesel combustion chamber design for this commercial passenger car engine, including a re-entrant bowl shape.
Technical Paper

Interaction between Fuel Jets and Prevailing Combustion During Closely-Coupled Injections in an Optical LD Diesel Engine

2019-04-02
2019-01-0551
Two imaging techniques are used to investigate the interaction between developed combustion from earlier injections and partially oxidized fuel (POF) of a subsequent injection. The latter is visualized by using planar laser induced fluorescence (PLIF) of formaldehyde and poly-cyclic aromatic hydrocarbons. High speed imaging captures the natural luminescence (NL) of the prevailing combustion. Three different fuel injection strategies are studied. One strategy consists of two pilot injections, with modest separations after each, followed by single main and post injections. Both of the other two strategies have three pilots followed by single main and post injections. The separations after the second and third pilots are several times shorter than in the reference case (making them closely-coupled). The closely-coupled cases have more linear heat release rates (HRR) which lead to much lower combustion noise levels.
Technical Paper

Learning Based Model Predictive Control of Combustion Timing in Multi-Cylinder Partially Premixed Combustion Engine

2019-09-09
2019-24-0016
Partially Premixed Combustion (PPC) has shown to be a promising advanced combustion mode for future engines in terms of efficiency and emission levels. The combustion timing should be suitably phased to realize high efficiency. However, a simple constant model based predictive controller is not sufficient for controlling the combustion during transient operation. This article proposed one learning based model predictive control (LBMPC) approach to achieve controllability and feasibility. A learning model was developed to capture combustion variation. Since PPC engines could have unacceptably high pressure-rise rates at different operation points, triple injection is applied as a solvent, with the use of two pilot fuel injections. The LBMPC controller utilizes the main injection timing to manage the combustion timing. The cylinder pressure is used as the combustion feedback. The method is validated in a multi-cylinder heavy-duty PPC engine for transient control.
Technical Paper

Stochastic Set-Point Optimization for In-Cycle Closed-Loop Combustion Control Operation

2021-04-06
2021-01-0531
The constrained indicated efficiency optimization of the set-point reference for in-cycle closed-loop combustion regulators is investigated in this article. Closed-loop combustion control is able to reduce the stochastic cyclic variations of the combustion by the adjustment of multiple-injections, a pilot and main injection in this work. The set-point is determined by the demand on engine load, burned pilot mass reference and combustion timing. Two strategies were investigated, the regulation of the start of combustion (SOC) and the center of combustion (CA50). The novel approach taken in this investigation consists of including the effect of the controlled variables on the combustion dispersion, instead of using mean-value models, and solve the stochastic optimization problem. A stochastic heat release model is developed for simulation and calibrated with extensive data from a Scania D13 six-cylinder engine. A Monte Carlo approach is taken for the simulations.
Journal Article

Optical Characterization of the Combustion Process inside a Large-Bore Dual-Fuel Two-Stroke Marine Engine by Using Multiple High-Speed Cameras

2020-04-14
2020-01-0788
Dual-fuel engines for marine propulsion are gaining in importance due to operational and environmental benefits. Here the combustion in a dual-fuel marine engine operating on diesel and natural gas, is studied using a multiple high-speed camera arrangement. By recording the natural flame emission from three different directions the flame position inside the engine cylinder can be spatially mapped and tracked in time. Through space carving a rough estimate of the three-dimensional (3D) flame contour can be obtained. From this contour, properties like flame length and height, as well as ignition locations can be extracted. The multi-camera imaging is applied to a dual-fuel marine two-stroke engine, with a bore diameter of 0.5 m and a stroke of 2.2 m. Both liquid and gaseous fuels are directly injected at high pressure, using separate injection systems. Optical access is obtained using borescope inserts, resulting in a minimum disturbance to the cylinder geometry.
Journal Article

Influence of Injection Strategies on Engine Efficiency for a Methanol PPC Engine

2019-09-09
2019-24-0116
Partially premixed combustion (PPC) is one of several advanced combustion concepts for the conventional diesel engine. PPC uses a separation between end of fuel injection and start of combustion, also called ignition dwell, to increase the mixing of fuel and oxidizer. This has been shown to be beneficial for simultaneously reducing harmful emissions and fuel consumption. The ignition dwell can be increased by means of exhaust gas recirculation or lower intake temperature. However, the most effective means is to use a fuel with high research octane number (RON). Methanol has a RON of 109 and a recent study found that methanol can be used effectively in PPC mode, with multiple injections, to yield high brake efficiency. However, the early start of injection (SOI) timings in this study were noted as a potential issue due to increased combustion sensitivity. Therefore, the present study attempts to quantify the changes in engine performance for different injection strategies.
Technical Paper

An Optical Study of the Effects of Diesel-like Fuels with Different Densities on a Heavy-duty CI Engine with a Wave-shaped Piston Bowl Geometry

2023-04-11
2023-01-0261
The novel wave-shaped bowl piston geometry design with protrusions has been proved in previous studies to enhance late-cycle mixing and therefore significantly reduce soot emissions and increase engine thermodynamic efficiency. The wave-shaped piston is characterized by the introduction of evenly spaced protrusions around the inner wall of the bowl, with a matching number with the number of injection holes, i.e., flames. The interactions between adjacent flames strongly affect the in-cylinder flow and the wave shape is designed to guide the near-wall flow. The flow re-circulation produces a radial mixing zone (RMZ) that extends towards the center of the piston bowl, where unused air is available for oxidation promotion. The waves enhance the flow re-circulation and thus increase the mixing intensity of the RMZ.
Technical Paper

Optical Diagnostic Study on Improving Performance and Emission in Heavy-Duty Diesel Engines Using a Wave-Shaped Piston Bowl Geometry and Post Injection Strategies

2023-08-28
2023-24-0048
This study explores the potential benefits of combining a wave-shaped piston geometry with post injection strategy in diesel engines. The wave piston design features evenly spaced protrusions around the piston bowl, which improve fuel-air mixing and combustion efficiency. The 'waves' direct the flames towards the bowl center, recirculating them and utilizing the momentum in the flame jets for more complete combustion. Post injection strategy, which involves a short injection after the main injection, is commonly used to reduce emissions and improve fuel efficiency. By combining post injections with the wave piston design, additional fuel injection can increase the momentum utilized by the flame jets, potentially further improving combustion efficiency. To understand the effects and potential of the wave piston design with post injection strategy, a single-cylinder heavy-duty compression-ignition optical engine with a quartz piston is used.
Technical Paper

Investigation of Combustion Characteristics of a Fuel Blend Consisting of Methanol and Ignition Improver, Compared to Diesel Fuel and Pure Methanol

2024-04-09
2024-01-2122
The increasing need to reduce greenhouse gas emissions and shift away from fossil fuels has raised an interest for methanol. Methanol can be produced from renewable sources and can drastically lower soot emissions from compression ignition engines (CI). As a result, research and development efforts have intensified focusing on the use of methanol as a replacement for diesel in CI engines. The issue with methanol lies in the fact that methanol is challenging to ignite through compression alone, particularly at low-load and cold starts conditions. This challenge arises from methanol's high octane number, low heating value, and high heat of vaporization, all of which collectively demand a substantial amount of heat for methanol to ignite through compression.
Technical Paper

Experimental Investigation of Pilot Injection Strategies to Aid Low Load Compression Ignition of Neat Methanol

2024-04-09
2024-01-2119
The growing demand to lower greenhouse gas emissions and transition from fossil fuels, has put methanol in the spotlight. Methanol can be produced from renewable sources and has the property of burning almost soot-free in compression ignition (CI) engines. Consequently, there has been a notable increase in research and development activities directed towards exploring methanol as a viable substitute for diesel fuel in CI engines. The challenge with methanol lies in the fact that it is difficult to ignite through compression alone, particularly in low-load and cold start conditions. This difficulty arises from methanol's high octane number, relatively low heating value, and high heat of vaporization, collectively demanding a considerable amount of heat for methanol to ignite through compression. Previous studies have addressed the use of a pilot injection in conjunction with a larger main injection to lower the required intake air temperature for methanol to combust at low loads.
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